Many phase transformations associated with solid-state precipitation look structurally simple yet take place with great difficulty. Classic cases of surprisingly difficult phase transformations can be found in alloy systems forming the basis of a broad range of high-strength lightweight aluminium alloys. In these systems, the difficult nucleation of strengthening phases, which are usually semi-coherent, is often preceded by the easy nucleation of another phase with strong structural similarities, typically a coherent precipitate. It is therefore of interest to investigate the reasons behind the difficult transformation from coherent to semi-coherent precipitate phases.
Using a range of scanning transmission electron microscopy (STEM) imaging and spectroscopic techniques (annular dark field STEM, bright field STEM, electron energy loss spectroscopy) both ex situ and in situ, combined with atomic scale simulations (density functional theory and semi-empirical potentials) we examine several phase transformations in the model alloy systems Al-Cu and Al-Ag. We show that certain microalloying additions, or different processing conditions applied to samples in bulk or nanoscale form, result in previously unreported precipitate phases [1-2] or promote the nucleation of existing phases [3-4]. The nucleation mechanisms of these phases involve structural templates provided by coherent precipitates [1-3] and depend critically on the availability of vacancies [1-2,4]. Based on our observations atomic-scale mechanisms are proposed for the coherent to semi-coherent precipitate phase transformation pathways and the associated energy barriers estimated. These findings suggest several approaches to stimulate these phase transformations.